EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a “single-stage ball mill” calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball
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Rod mill work index is used in the SAGMILLING.COM Bond/Barratt specific energy consumption model. The work index is used to calculate the energy requirement to grind rocks in the medium size range, from 10 mm - 20 mm down to about 2 mm.
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The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.
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The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to 2.1 mm whereas Ball Mill Work ...
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Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8’ dia. rod mill to 1 mm Closed circuit 8’ dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...
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standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each
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Bond Rod Mill Work Inde Crusher Usa. Pdf what can go wrong in comminution circuit designpdf what can go wrong in comminution circuit designBond rod mill work index on at least one sample tested and than rod mills or tertiary crushers is not in question however and at a cost of less than us80 000 more detailed variability , bond rod mill work inde crusher usa
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Indices. (It is also the Bond ‘design’ Work Index for this circuit.) To avoid the introduction of any designinefficiency factors in the Bond reference standard circuit, assume 8 foot (2.44 m) diameter, overflow mills, and use a rod mill feed size (F80) of 16,000 m and a rod mill µ product size of 1,000 m .
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The Bond Abrasion Index is a measure of how readily a rock sample will wear away steel that comes into contact with it. It is conventionally used to estimate the liner and media wear rate in rod mills, ball mills and crushers. This is a batch test and returns a result in units of grams (the amount of metal that wears off the test coupon).
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If you’re working in the metalworking industry, even you’re engineers, you will try to find one calculator to help you calculate the weight of various metals and steels including ms plate, gi sheet, structural steel, ms angle, mild steel, steel bar, square tube, angle, aluminum etc. Theoretical Metal Weight Calculator
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Nov 18, 2014· The Bond's work index values increased as test sieve size decreased. 16. Bond work index is changed with the change in the test sieve size and circulating load. This must be taken into account when energy consumption is calculated according to the Bond formula. unit energy cost extra increased as circulating load decreased from 250%.
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Mar 17, 2016· This is because each rod journal supports two sets of pistons and rods. After bolting the bobweights to the crankshaft, the balancer spins the assembly to roughly 750 rpm. Once the rotating assembly comes to a rest, the LCD display on the balancer indicates the amount and location of weight that needs to be added or removed as the operator ...
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Rod Mill Batch Process . The mill dimensions, (D × L), are 0.204 × 0.3 m and it is loaded with 8.55 kg steel rods 14 to 20 mm diameter. The mill rotates on rolls and its frequency is set to 70 RPM corresponding to 85% of the critical frequency. The mill power is = 22.5 Watts, calculated by (6). Fi- P
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Rod mill power is dependent on mill capacity and work index. Mill power increases with: Increasing rod charge; Increasing mill speed; Increasing mill length. Rowland and Kjos (1980) provided an expression to quantify power draw at the pinion shaft per unit mass of rods: P↓M / …
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The first problem comes from the equation derived by Bond to calibrate a rod mill work index to the parameters of the rod mill tumbling test. The term in the calibrated formula that is affected by the liner is the grams (therefore, the energy) evolved per revolution of the laboratory mill. Since the equation
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nbsp 0183 32 Hybrid Work Index c m the ratio of the analyzed mill input power to the power consumed by a standard mill W i work index specific energy demand needed to grind the material particles of the infinite size to the definite size m s mass of the sample t e m L...
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the final product size. The prediction of the SAG mill transfer size used in the formula is made by comparison with pilotplant data and operating plant data for similar ore types (Barratt, 1989). The approach acknowledges grinding efficiency as the ratio of operating work index to that for a single-stage ball mill.
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bond 26 2339 3bs rod mill for work index bond 26 2339 3bs rod mill for work index - wineclick.co.za. bond 26 2339 3bs rod mill for work index Bond Rod Work Index Mill - 911 Metallurgist Bond Rod Index Mill, 12” x 24” consisting of a one (1) piece cast shell complete with integral wave, 1 Hp volt motor/gear reducer drive, support frame.
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The weighed sample is ground duly in closed circuit with 100 percent circulating load in a 12” x 24” long tilting Rod Mill with a wave-type lining and revolution counter, running at 46 r.p.m.. The Grinding charge consists of Six 1.25” Dia and two 1.75” Dia steel rods of 21” long and weighing 33,380 Grams.
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Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the rod-mill work index based on the conventional Bond work index.
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The rapid index plate has 24 holes. Solution: Number of holes to be moved = 24/N =24/6=4 Therefore after machining one side of the bolt, the index plate has to move by 4 holes for the next face to the machine. Q 2. Set the dividing head to mill 30 teeth on spur wheel blank by simple indexing.
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This formula calculates the critical speed of any ball mill. Most ball mills operate most efficiently between 65% and 75% of their critical speed. Photo of a 10 Ft diameter by 32 Ft long ball mill …
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Bond Work Index Tests Grinding Solutions Ltd. Bond Work Index Tests. Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond Low-Energy Impact test can be used to determine the Crusher Work index ...
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The grinding jar for the bond index rod mill is 12 x 24 in size and has a waveshaped design at least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill the rod mill work index rwi is used for particle size determination in a size range from 25 mm down to 21 mm whereas ball mill work. More Details
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The rod mill work index laboratory test is conducted by grinding an ore sample prepared to 80% passing 12.7 mm (½ inch, the original test being developed in imperial units) to a product size of approximately 1 mm (in the original and still the standard, 14 mesh; see Chapter 4 for definition of mesh), thus determining the rod mill work index (Wi R or RWi). The ball mill work index laboratory test is …
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in [1]. By rearranging the formula to [2], the operating work index (Wio) of an existing grinding circuit can be calculated, given known mill power draw, throughput, feed and product size distributions. kWh/t = Power applied per ton of feed to the grinding unit Wi = The standard Bond work index of the ore P 80 = The 80% cumulative passing size
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Calculate a Mill's Operating Work Index Know More. 17 Mar 2017 Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond's work …
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